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Resistance Temperature Detectors (RTDs)
Resistance Temperature Detectors (RTDs) rely on the predictable and repeatable phenomena of the electrical resistance of metals changing with temperature. The temperature coefficient for all pure metals is of the same order - 0.003 to 0.007 ohms/ohm/°C. The most common metals used for temperature sensing are platinum, nickel, copper and molybdenum. While the resistance - temperature characteristics of certain semiconductor and ceramic materials are used for temperature sensing (see sections on Semiconductor and Thermistor ), such sensors are generally not classified as RTDs.
How are RTD constructed? OORTDs are manufactured in two ways: using wire or film. Wire RTDs are a stretched coil of fine wire placed in a ceramic tube that supports and protects the wire. The wire may be bonded to the ceramic using a glaze. The wire types are generally the more accurate, due to the tighter control over metal purity and less strain related errors. They are also more expensive.
* Film RTDs consist of a thin metal film that is silk-screened or vacuum spluttered onto a ceramic or glassy substrate. A laser trimmer then trims the RTD to its correct resistance value.
 
 
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Film sensors are less accurate than wire types, but they are relatively inexpensive, they are available in small sizes and they are more robust. Film RTDs can also function as a strain gauge - so don't strain them! The alumina element should be supported by grease or a light elastomer, but never embedded in epoxy or mechanically clamped between hard surfaces.
 
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RTDs cannot generally be used in their basic sensing element form, as they are too delicate. They are usually built into some type of assembly, which will enable them to withstand the various environmental conditions to which they will be exposed when used. Most commonly this is a stainless steel tube with a heat conducting grease (that also dampens vibration). Standard tube diameters include 3, 4.5, 6, 8, 10, 12 and 15 mm and standard tube lengths include 250, 300, 500, 750 and 1000 mm.
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